Scott Builders tackled complex logistical and structural challenges to deliver a 495,892 sq. ft. state-of-the-art warehouse facility for Qualico through innovative solutions. By implementing cutting-edge design strategies like Alberta's largest jointless floor system and expert phased construction management, the project showcases Scott Builders.'s ability to execute complex industrial builds while maintaining focus on client needs through collaboration and problem solving. This large-scale project stands as a testament to the company's technical expertise and genuine commitment to each project; advancing construction standards in Western Canada.
Founded in 1971 on the belief that great construction begins with trust, transparency, and problem-solving, Scott Builders., is a leader in commercial and industrial construction, specializing in creating high-quality, large-scale projects. Scott Builders approached the opportunity with confidence in their capabilities and commitment to excellence, empowering all stakeholders with the tools for success. "We knew we were qualified for this project," explains Justin Bourgeois, Business Development Lead at Scott Builders. "We were awarded based on a reputation for transparency and trust, cornerstones for Scott Builders."
Constructing this massive warehouse facility presented multiple critical challenges:
Scott Builders devised an innovative and collaborative approach to overcome these challenges, ensuring the project stayed on track while addressing Qualico's unique needs. Key steps included:
Scott Builders won the project through a combination of competitive pricing and superior technical solutions. Their proposal demonstrated a deep understanding of warehouse construction requirements while offering innovative approaches to common challenges. As Bourgeois notes, “This project was, at the time, the biggest job we've ever done. Biggest dollar value, biggest square footage - huge success moment."
Scott Builders implemented a phased construction timeline to meet the fast-tracked schedule, ensuring every milestone was met with precision. This approach proved particularly crucial given the need to coordinate with existing site work already initiated by Qualico.
Recognizing the long lead times for structural steel, Scott Builders prioritized advanced planning and Qualico initiated early purchasing to avoid delays.
To resolve traditional floor maintenance issues, Scott Builders installed Alberta's largest jointless concrete floor system. This innovative solution introduced steel joints every 120 feet to allow thermal expansion while preventing saw cuts, resulting in a "floating" floor designed for durability and reduced upkeep. As Bourgeois explains, "A slab is a major component, probably the most important in this type of building... We innovated on the existing design and came up with a better product for the same money. That's the story we want to tell again and again."
By fostering transparency and clear communication with Qualico's ownership group, Scott Builders ensured every challenge was addressed promptly and comprehensively, turning complexity into clarity and delivering lasting solutions. Their team-based approach to problem-solving became a critical factor in the project's execution.
The partnership between Scott Builders and Qualico was a resounding success. The completed facility, ready for its January 2025 grand opening, achieved the following outcomes:
The combination of advanced construction techniques and tailored solutions provided Qualico with a reliable, efficient facility designed to meet their operational needs for years to come.
Michael Doornbos, Senior Project Manager, reflecting on the project, shared, “We kept stakeholders informed throughout the process. While it was challenging to reach the finish line, we navigated numerous project changes effectively. As is often the case, these adjustments came toward the end and required completion within tight timelines, but we ensured everything was delivered as expected.”
On the positive reception received at the facility’s grand opening, he added, "During our grand opening, we received a lot of heartfelt thanks, which was wonderful. Personally, I was recognized as well, and it felt incredibly rewarding."
The successful completion of Qualico’s 495,892 sq. ft. warehouse reflects Scott Builders' ability to innovate and adapt to complex construction challenges. From implementing Alberta’s largest jointless flooring system to ensuring seamless material procurement, Scott Builders delivered a solution that not only met immediate project requirements but also provided long-term operational benefits.
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